Standard |
DET 127 - Starting and Charging Systems
Introduces starting and charging systems used on medium/heavy duty trucks and heavy equipment. Topics include: battery diagnosis & servicing, starting systems diagnosis & repair, and charging systems diagnosis & repair. Using and interpreting test instruments and troubleshooting is highly emphasized.
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Competency Areas |
Hours |
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Battery Diagnosis and Servicing |
Class |
3 |
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Starting Systems Diagnosis and Repair |
D. Lab |
0 |
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Charging Systems Diagnosis and Repair |
P. Lab/O.B.I. |
7 |
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Credit |
5 |
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Prerequisite: |
DET 125 |
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Corequisite: |
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Course Guide |
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Competency |
After completing this section, the student will: |
Hours |
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Class |
D.Lab |
P.Lab/ O.B.I. |
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BATTERY DIAGNOSIS AND SERVICING |
1 |
0 |
20 |
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Understand terms and definitions |
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Identify battery service tools |
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Understand types of vehicle batteries and their descriptions |
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Understand ratings of batteries and their descriptions |
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Understand factors affecting correct battery selection |
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Explain safety rules for working with batteries |
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Describe connecting batteries in series, parallel, and series-parallel |
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Evaluate factors in selecting the appropriate battery for a vehicle |
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Maintain and restore electronic memory functions |
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Inspect, clean, fill, and replace a battery, battery cables, connectors, clamps, battery box, and hold-downs |
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Make a battery capacity (load) test |
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Determine battery state-of-charge using an open circuit voltage test |
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Slow and fast charge a battery |
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Diagnose parasitic (key-off battery) drain problems |
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Connect batteries in series, parallel, and series-parallel |
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Jump-start a vehicle |
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STARTING SYSTEMS DIAGNOSIS AND REPAIR |
1 |
0 |
25 |
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Understand terms and definitions |
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Explain types of starting aids |
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Understand parts of a starting system and descriptions of their functions |
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Describe major parts of a starting motor |
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Understand component parts and descriptions of their functions |
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Describe steps in a starting system operation |
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Understand conversion of electrical energy into mechanical energy |
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Explain how a starting motor is kept running |
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Understand types of starter field circuits |
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Understand types of starter field circuits and current flow |
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Describe types of starting motor switches |
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Describe how to engage starter drives |
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Understand types of electromagnetic or lever shift drives |
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Understand operation of a series-parallel switch |
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Understand operation of a transformer-rectifier unit |
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Explain starting system test |
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Understand starting system test equipment and their connections |
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Diagnose starting system problems |
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Make a no-load starter current draw test |
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Make starter circuit voltage drop tests |
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Inspect, test, and repair or replace switches, connectors, and wires of starter control circuits |
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Inspect, test, and replace starter relays and solenoids |
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Remove and replace starter |
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CHARGING SYSTEMS DIAGNOSIS AND REPAIR |
1 |
0 |
25 |
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Understand terms and definitions |
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Explain purpose of a charging system, an alternator, and charging system output tests |
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Describe alternator charging circuit components and functions |
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Identify major parts of an alternator |
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Describe construction of stator windings |
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Identify types of alternator circuits |
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Describe characteristics of a brushless alternator |
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Describe operation of a brushless alternator |
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Describe operation of transistorized regulator |
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Explain safety rules for working with alternator charging circuits |
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Describe names of charging system tests with descriptions of the conditions evaluated by the tests |
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Describe charging system test equipment and their connections |
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Diagnose charging system problems that cause an undercharge, a no-charge, or an overcharge condition |
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Inspect, adjust, and replace alternator drive belts, pulleys, and tensioners |
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Make a charging systems output test; determine needed repairs |
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Make a charging circuit voltage drop test; determine needed repairs |
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Test an S.I. series alternator |
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Inspect, repair, or replace connectors and wires of charging circuits |
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Remove, inspect, and replace an alternator |
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Suggested Resources |
Mitchell Information Systems. (2002). “Mitchell on Demand”. San Diego, California.
Multistate Academic and Vocational Curriculum Consortium. (2002). “Diesel Technology Series”. Stillwater, Oklahoma.
Norman, Andrew & others. (2001). Diesel Technology. Tinley Park, Illinois: Goodheart-Willcox.
Norman, Andrew & others. (2001). Heavy Duty Truck Systems. Albany, New York: Delmar Publishing.
Norris, David & Tony Elkins. (2002). Automotive Information Specialists. Gulf Breeze, Florida: Motor/Alldata.