Standard

 

DET 220- Automatic Transmissions

Course Description

Introduces automatic transmissions used on medium/heavy duty trucks.  Topics include:  torque converters and automatic transmissions. Classroom and lab instruction on testing equipment to perform diagnosis and troubleshooting is highly emphasized.

 

Competency Areas

Hours

 

Torque Converters

Class

2

Automatic Transmissions

D. Lab

0

 

P. Lab/O.B.I.

     8

 

Credit

4

 

Prerequisite:

DET 125

Corequisite:

     

 

Course Guide

 

 

Competency

After completing this section, the student will:

Hours

 

 

Class

D.Lab

P.Lab/

O.B.I.

 

 

TORQUE CONVERTERS

10

0

40

 

 

 

Understand terms and definitions

 

 

 

 

 

 

Understand how a basic fluid coupling works

 

 

 

 

 

 

Identify parts of a torque converter

 

 

 

 

 

 

Describe torque converter parts and their functions

 

 

 

 

 

 

Define types of fluid flow in torque converters and their characteristics

 

 

 

 

 

 

Describe operation of a twin-turbine torque converter

 

 

 

 

 

 

Describe operation of a lockup clutch converter

 

 

 

 

 

 

Drain and refill a torque converter

 

 

 

 

 

 

Check for oil leaks

 

 

 

 

 

 

Test a torque converter

 

 

 

 

 

AUTOMATIC TRANSMISSIONS

10

0

40

 

 

 

Understand terms and definitions

 

 

 

 

 

 

Identify major parts of an automatic transmission

 

 

 

 

 

 

Describe steps in oil pump and regulating valve operation

 

 

 

 

 

 

Describe low range, high range, and reverse range functions in an automatic transmission

 

 

 

 

 

 

Understand characteristics of automatic transmission fluid

 

 

 

 

 

 

Describe procedure for properly checking automatic transmission fluid

 

 

 

 

 

 

Understand in-vehicle transmission tests and their functions

 

 

 

 

 

 

Identify parts of a planetary gear system

 

 

 

 

 

 

Describe planetary gear system operation

 

 

 

 

 

 

Describe speed, torque, and directional functions of an automatic transmission and ways they are accomplished

 

 

 

 

 

 

Identify tools and equipment required for automatic transmission overhaul

 

 

 

 

 

 

Describe parts normally replaced at each automatic transmission overhaul

 

 

 

 

 

 

Understand important elements of cleaning and inspection

 

 

 

 

 

 

Describe special considerations for bearing inspection and handling

 

 

 

 

 

 

Identify transmission components and their inspection requirements

 

 

 

 

 

 

Describe make-ready procedures for removing or installing an automatic transmission

 

 

 

 

 

 

Understand general rules for determining whether to reuse or replace a part

 

 

 

 

 

 

Remove an automatic transmission for a vehicle

 

 

 

 

 

 

Disassemble an automatic transmission into subassemblies

 

 

 

 

 

 

Check end play on a torque converter assembly

 

 

 

 

 

 

Disassemble, clean and inspect a torque converter assembly

 

 

 

 

 

 

Rebuild a stator assembly

 

 

 

 

 

 

Reassemble a torque converter assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a modulated lockup valve assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a low shift valve assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a control valve body assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble an oil pump and front support assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a forward clutch and turbine shaft

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a fourth clutch

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a center support assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble gear unit and main shaft assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble an output shaft

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a rear cover assembly

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble an adapter housing and first clutch piston

 

 

 

 

 

 

Disassemble, clean, inspect, and reassemble a transmission housing

 

 

 

 

 

 

Reassemble an automatic transmission

 

 

 

 

 

 

Install an automatic transmission

 

 

 

 

 

 

Test an automatic transmission

 

 

 

 

 

 

Make shift speed adjustments on an automatic transmission

 

 

 

 

Suggested Resources

 

Mitchell Information Systems.  (2002).  “Mitchell on Demand”.  San Diego, California.

Multistate Academic and Vocational Curriculum Consortium.  (2002).  “Diesel Technology Series”.   Stillwater, Oklahoma.

Norman, Andrew & others.   (2001).  Diesel Technology.  Tinley Park, Illinois:  Goodheart-Willcox.

Norman, Andrew & others.   (2001).  Heavy Duty Truck Systems.  Albany, New York:  Delmar Publishing.

Norris, David & Tony Elkins.  (2002).  Automotive Information Specialists.  Gulf Breeze, Florida:  Motor/Alldata.