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Standard |
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R State
Standard £ Institutionally Developed College: NA |
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ACR 1280 - Bolt-On Body Panel Removal and Replacement |
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Course Description Provides instruction in the removal and replacement of bolt-on
automobile body panels. Topics include: hood, closure panels, and header
panels removal and replacement; fender removal and installation/coining; door
removal and installation; headlamp and filler panels removal and replacement;
grill removal and replacement; and headlamp adjustment. |
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Competency Areas |
Hours |
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Hood, Closure Panels, and Header Panels Removal and Replacement |
Class |
2 |
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Fender Removal and Installation/Coining |
D. Lab |
2 |
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Door Removal and Installation |
P. Lab/O.B.I. |
3 |
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Headlamp and Filler Panels Removal and Replacement |
Credit |
4 |
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Grill Removal and Replacement |
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Headlamp Adjustment |
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Prerequisite: |
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Corequisite: |
ACR 1000, ACR 1010, and ACR 1020 |
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Course
Guide |
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Competency |
After
completing this section, the student will be able to: |
Hours |
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Class |
D. Lab
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P. Lab/ O.B.I. |
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HOOD, DECK PANELS AND HEADER PANELS REMOVAL AND REPLACEMENT |
4 |
6
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8 |
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Inspection procedure |
Inspect misaligned hood or deck panel. |
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Locate adjustment points. |
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Tools |
Select proper
tools. |
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Adjustment procedures |
Make adjustments necessary to secure alignment with adjacent panels. |
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FENDER REMOVAL AND INSTALLATION |
4 |
6
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8 |
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Inspection procedure |
Inspect damage. |
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Check for related damage. |
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Tools |
Select hand tools. |
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Decide on the method of replacing panel. |
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Removal and installation |
Remove damaged fender. |
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Check for hidden damage. |
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Straighten and align inner fender of skirt. |
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Transfer moldings and accessories. |
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Install replacement fender. |
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Adjust and align fender. |
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DOOR REMOVAL AND INSTALLATION |
4 |
4
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8 |
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Inspection procedures |
Inspect damaged door to determine proper selection of tools. |
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Removal and installation |
Remove damaged door. |
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Remove inside hardware and trim from damaged door. |
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Remove door glass, regulators, and guides. |
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Remove all door lock mechanisms. |
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Remove outside door handle and lock cylinder. |
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Remove all weather stripping. |
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Install all hardware, weather stripping, trim, and accessories on new
door shell. |
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Soundproof new door with undercoating. |
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Install and align new door. |
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HEADLAMP AND FILLER PANELS REMOVAL AND REPLACEMENT |
3 |
2
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2 |
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Inspection procedures |
Inspect vehicle for sagged springs, car riding height, tire pressure,
and clean head light lens, etc. |
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Tools |
Select required tools. |
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Removal and installation |
Remove head lamp doors. |
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GRILL REMOVAL AND REPLACEMENT |
3 |
2
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3 |
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Inspection procedure |
Inspect damaged grill. |
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Tools |
Select proper tools. |
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Removal and replacement |
Remove damaged grill. |
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Straighten necessary brackets or mountings. |
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Install grill. |
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Align for fit. |
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HEADLAMP ADJUSTMENT |
2 |
0
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1 |
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Adjustment |
Adjust head lamp to proper aim using necessary head light aiming
equipment. |
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Power and
replacement |
Replace head lamp doors. |
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Suggested
Resources |
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Media |
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Print |
Duffy, James E.
(2009). Auto body repair technology.
(5th Ed.). New York: Delmar – Cengage. Duffy, James E.
(2004). Auto body repair technology.
(4th Ed.). New York: Delmar Learning. |
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A/V |
Replacing
aluminum exterior panels: PRA01 [CD-ROM]. (2003). Illinois:
Inter-Industry Council on Auto Collision Repair [Producer and Distributor]. Trim
and hardware: TRM01 [CD-ROM]. (2001). Illinois:
Inter-Industry Council on Auto Collision Repair [Producer and Distributor]. |
Posted:
08/19/09