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Standard |
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R State
Standard £ Institutionally Developed College: NA |
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ACR 2260 - Conventional Body Structural Panel Repair |
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Course Description Introduces conventional body structural
panel repair. A variety of removal and replacement techniques is emphasized.
Topics include: partial or complete quarter panel removal and replacement,
rocker panel removal and replacement, and center pillar post removal and
replacement. |
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Competency Areas |
Hours |
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Partial or Complete Quarter Panel Removal and Replacement |
Class |
3 |
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Rocker Panel Removal and Replacement |
D. Lab |
2 |
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Center Pillar Post Removal and Replacement |
P. Lab/O.B.I. |
3 |
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Credit |
5 |
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Prerequisite: |
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Corequisite: |
ACR 1000, ACR 1010, ACR 1020 |
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Course
Guide |
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Competency |
After
completing this section, the student will be able to: |
Hours |
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Class |
D. Lab
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P. Lab/ O.B.I. |
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PARTIAL OR COMPLETE QUARTER PANEL REMOVAL AND REPLACEMENT |
12 |
8
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12 |
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Damage analysis |
Analyze damage and determine whether replacement will be partial or
complete. |
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Removal and replacement |
Explain proper method for removal and replacement of panel to include
removal of spot welds, seams, flanges,
etc. |
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Remove damaged
panel. |
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Fit panel using clamps, screws or rivets. |
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Align and replace replacement panel using correct welding procedures
and finishing. |
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Corrosion protection |
Restore corrosion protection. |
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ROCKER PANEL REMOVAL AND REPLACEMENT |
9 |
6
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9 |
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Removal and replacement |
Explain the process for removing damaged rocker panel. |
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Determine whether panel is two-piece or three-piece design. |
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Damage analysis |
Examine rocker panel for intermittent or continuous reinforcements and
decide whether complete panel or section will be replaced. |
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Remove, align and replace rocker panels. |
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Corrosion protection |
Restore corrosion protection and finish. |
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CENTER PILLAR POST REMOVAL AND REPLACEMENT |
9 |
6
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9 |
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Removal and replacement |
Explain process for removing damaged center pillar. |
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Remove center pillars by drilling out spot welds and cutting seams if
necessary. |
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Align and fit replacement panel using screws, clamps, pop rivets, etc. |
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Replace center pillar using proper welding methods and finish. |
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Corrosion protection |
Restore corrosion protection and finish. |
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Suggested
Resources |
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Media |
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Print |
Duffy, James E. Auto
body repair technology (5th Ed.). (2009). New York: Delmar –
Cengage. Duffy, James E. Auto
body repair technology (4th Ed.). (2004). New York: Delmar
Learning. |
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A/V |
Adhesive bonding: ADH01
[CD-ROM]. (2007). Illinois: Inter-Industry Conference on Auto Collision
Repair [Producer and Distributor]. Corrosion protection: CPS01
[CD-ROM]. (2001). Illinois: Inter-Industry Conference on Auto Collision
Repair. Automotive foams: FOM01
[CD-ROM]. (2005). Illinois: Inter-Industry Conference on Auto Collision
Repair. Measuring: MEA01
[CD-ROM]. (2001). Illinois: Inter-Industry Conference on Auto Collision
Repair. Replacing aluminum exterior panels:
PRA01 [CD-ROM]. (2003). Illinois: Inter-Industry Conference on
Auto Collision Repair. Steel full-frame sectioning: SPS03
[CD-ROM]. (2001). Illinois: Inter-Industry Conference on Auto Collision
Repair. Structural straightening steel: SSS01
[CD-ROM]. (2002). Illinois: Inter-Industry Conference on Auto Collision
Repair. |
Posted:
08/20/09