Standard

Rev. 03/30/04

ACT 101 - Principles and Practices of Refrigeration

Course Description

Introduces the use of refrigeration tools, materials, and procedures needed to install, repair, and service refrigeration systems. Topics include: refrigeration tools; piping practices; service valves; leak testing; refrigerant recovery, recycling, and reclamation; evacuation; charging; and safety.

 

Competency Areas

Hours

 

Refrigeration Tools

Class

5

Piping Practices

D. Lab

2

Service Valves

P. Lab/O.B.I.

3

Leak Testing

Credit

7

Refrigerant Recovery, Recycling, and Reclamation

 

 

Evacuation

 

 

Charging

 

 

Safety

 

 

 

Prerequisite/Corequisite:

ACT 100

 

Course Guide

 

Competency

After completing this section, the student will:

Hours

Class

D.Lab

P.Lab/

O.B.I.

REFRIGERATION TOOLS

9

5

15

Types of tubing

Identify different types of tubing used in refrigeration industry.

 

 

 

Fitting and sizes

Identify various fittings commonly used in refrigeration industry.

 

 

 

Fabrication and bending

Observe annealing copper tubing demonstration.

 

 

 

 

Bend copper tubing.

 

 

 

 

Braze or silver solder lines or fittings, such as condensers, receivers, evaporators, tubing, or piping.

 

 

 

 

Flare copper tubing.

 

 

 

 

Measure and cut copper tubing.

 

 

 

 

Remove or install threaded fittings.

 

 

 

Soldering

Soft solder lines or fittings, such as condensers, receivers, evaporators, tubing, or piping.

 

 

 

 

Silver braze lines or fittings.

 

 

 

 

Silver solder lines or fittings.

 

 

 

Safety

Identify and discuss potential hazards in working with copper tubing.

 

 

 

PIPING PRACTICES

8

3

3

Calculations and theory

Determine the correct refrigerant line sizes.

 

 

 

 

Install insulation.

 

 

 

Types of pipe (steel, iron, and PVC)

Identify various types of pipe.

 

 

 

Pipe fittings and sizes

Remove or install threaded fittings.

 

 

 

Cutting and threading

Measure and cut pipes.

 

 

 

Installing pipe and pipe fittings

Remove or install piping or tubing, such as water, refrigerant, or fuel lines.

 

 

 

Safety

Identify and discuss safety concerns found in working with pipe and pipe fittings.

 

 

 

SERVICE VALVES

3

1

1

Types of gauges

Identify and discuss the various types of gauges.

 

 

 

Gauge maintenance

Calibrate gauges.

 

 

 

 

Inspect gauges or lines.

 

 

 

 

Test gauges using pressure test bench.

 

 

 

Installation of gauge manifold

Purge lines.

 

 

 

Safety

Discuss the potential hazards of working with gauges.

 

 

 

LEAK TESTING

4

2

2

Detection devices

Discuss the various types of leak detectors.

 

 

 

Methods of detection

Locate refrigerant leaks using electronic leak detectors.

 

 

 

 

Locate refrigerant leaks using soap solutions.

 

 

 

 

Perform pressure tests.

 

 

 

Safety

Identify hazards of working with refrigerants.

 

 

 

REFRIGERANT RECOVERY, RECYCLING, AND RECLAMATION

7

3

3

Theory

Discuss stratospheric ozone depletion.

 

 

 

 

Discuss regulations relating to the discharge of ozone layer depleting substances.

 

 

 

 

Discuss refrigerant recovery, recycling, and reclamation procedures as means of reducing ozone layer depletion.

 

 

 

Equipment

Describe recovery and reclamation equipment use.

 

 

 

Procedures

Demonstrate refrigerant recovery and recycling procedures.

 

 

 

Safety

Demonstrate safe procedures in recovering, recycling, and transferring refrigerants.

 

 

 

EVACUATION

6

3

3

Theory

List the proper procedures for evacuating refrigeration systems.

 

 

 

Equipment

Identify and explain the equipment used in evacuating a refrigeration system.

 

 

 

Procedure

Evacuate refrigeration or air conditioning systems.

 

 

 

 

Purge lines.

 

 

 

 

Discuss desiccants.

 

 

 

 

Remove or install gauges.

 

 

 

 

Replace drier filters or cartridges.

 

 

 

Safety

Discuss safety factors involved in evacuating refrigeration systems.

 

 

 

CHARGING

10

3

3

Equipment and supplies

Charge refrigeration system.

 

 

 

Safety

Determine performance by using P-T chart.

 

 

 

SAFETY