Standard

 

ACT 102 - Refrigeration Systems Components

Course Description

Provides the student with the skills and knowledge to install, test, and service major components of a refrigeration system. Topics include: compressors, condensers, evaporators, metering devices, service procedures, refrigeration systems, and safety.

 

Competency Areas

Hours

 

Compressors

Class

4

Condensers

D. Lab

6

Evaporators

P. Lab/O.B.I.

0

Metering Devices

Credit

7

Service Procedures

 

 

Refrigeration Systems

 

 

Safety

 

 

 

Prerequisites/Corequisites:

ACT 100, ACT 101

 

Course Guide

 

Competency

After completing this section, the student will:

Hours

Class

D.Lab

P.Lab/

O.B.I.

COMPRESSORS

14

10

0

Types of compressors

Discuss types of compressors.

 

 

 

Theory of operation

Discuss basic theory of operation for different types of compressors.

 

 

 

Compressor applications

Discuss the various compressor applications.

 

 

 

Compressor servicing

Discuss adding and removing oil from hermetic and semi-hermetic compressors.

 

 

 

Compressor troubleshooting

Discuss types of compressor malfunctions.

 

 

 

 

Remove and/or install compressor.

 

 

 

Compressor safety

Identify and discuss potential safety concerns in working with compressors.

 

 

 

CONDENSERS

2

5

0

Theory

Explain the purpose of the condenser in the refrigeration system.

 

 

 

Types

Discuss the differences between air-cooled and water-cooled condensers.

 

 

 

Application

Observe the operation of various condensers and explain advantages/disadvantages.

 

 

 

Condenser servicing

Properly clean condensers using accepted industry solvents and proper procedures.

 

 

 

Troubleshooting

Check for correct condenser installation and operation.

 

 

 

Safety

Discuss safety concerns in working with condensers.

 

 

 

EVAPORATORS

2

5

0

Theory

Discuss the purpose of the evaporator in the refrigeration system.

 

 

 

 

Explain the "refrigeration effect."

 

 

 

Types

Discuss the differences between bare-tube and fin-tube evaporators.

 

 

 

Application

Observe fin-tube evaporator operation and explain the advantages.

 

 

 

Evaporator servicing

Properly clean evaporator using accepted industry solvents and proper techniques.

 

 

 

Troubleshooting

Discuss defrost methods and troubleshooting procedures.

 

 

 

Safety

Discuss safety concerns in working with evaporators.

 

 

 

METERING DEVICES

2

10

0

Theory

Discuss the purpose of metering devices.

 

 

 

Types

Discuss different types of metering devices.

 

 

 

Applications

Observe the use of several metering devices on classroom trainers.

 

 

 

Installation and service

Adjust thermostatic and automatic expansion valves.

 

 

 

 

Remove and/or install expansion valves.

 

 

 

Troubleshooting

Check system operation with various metering devices.

 

 

 

Safety

Explain safety concerns of metering devices in the refrigeration operation.

 

 

 

SERVICE PROCEDURES

4

10

0

System operation and service procedures

Perform complete system check.

 

 

 

 

Leak test, evacuate, and charge a refrigeration system.

 

 

 

REFRIGERATION SYSTEMS

13

20

0

Methods of repair

Discuss valve packing.

 

 

 

 

Pump down a refrigeration system.

 

 

 

 

Remove and/or install condensers.

 

 

 

 

Discuss removing and installing mechanical seals.

 

 

 

 

Discuss refrigerant liquid receiver removal and installation.

 

 

 

 

Remove and/or install evaporators.

 

 

 

 

Remove and install filter dryers.

 

 

 

 

Remove and install T.E.V. components.

 

 

 

SAFETY

3

0

0

Electrical shock

Discuss hazards associated with electrical shock.

 

 

 

Compressed gases

Discuss hazards related to compressed gases used in refrigeration.

 

 

 

Rotating machinery

Identify parts of refrigeration systems posing rotating hazards.

 

 

 

Lifting

Identify safe methods of lifting heavy loads.

 

 

 

Ladders

Follow safety guidelines in climbing ladders.

 

 

 

Heat

Identify refrigeration system components where heat poses a hazard.

 

 

 

 

Suggested Resources

 

Books

 

Althouse, A. D., et al. (1988). Modern refrigeration & air conditioning. South Holland, IL: Goodheart-Willcox.

Lang, V. P. (1987). Principles of air conditioning (4th ed.). Albany, NY: Delmar.

McQuiston, F. C., & Parker, J. D. (1988). Heating, ventilating, & air conditioning: Analysis & design (3rd ed.). New York: John Wiley & Sons.

Miles, L. (1987). Refrigeration & air conditioning (2nd ed.). Englewood Cliffs, NJ: Prentice Hall.

Miller, R. (1983). Refrigeration and air conditioning technology. New York: Bennett Il.

Prasad, M. (1983). Refrigeration & air conditioning. New Delhi: Wiley Eastern, Ltd.

Rudman, J. (1991). Introduction to air conditioning, refrigeration, & heating. Syosset, NY: Natl Learning.

Terminology of heating, ventilation, air conditioning, & refrigeration. (1986). Atlanta: American Heating, Refrigeration, & Air Engineering.