Standard

 

AMF 206 Work Cell Design Laboratory

Course Description

Allows students to work in instructor-supervised teams, assembling and operating an automated production system's cell. Students will select equipment, write specifications, design fixtures and interconnects, integrate systems/provide interfaces, and operate the assigned system. Topics include: work cell requirement analysis, work cell specifications, work cell assembly, work cell programming, work cell debugging/troubleshooting, and prototype or demonstration work cell operation.

 

Competency Areas

Hours

 

Work Cell Requirement Analysis

Class

1

Work Cell Specifications

D. Lab

4

Work Cell Assembly

P. Lab/O.B.I.

0

Work Cell Programming

Credit

3

Work Cell Debugging/Troubleshooting

 

 

Prototype or Demonstration Work Cell Operation

 

 

 

 

 

Prerequisite:

AMF 115

Corequisite:

 

 

Course Guide

 

Competency

After completing this section, the student will:

Hours

Class

D.Lab

P.Lab/

O.B.I.

WORK CELL REQUIREMENT ANALYSIS

2

4

0

Robot sensing requirements

Analyze and select appropriate robot sensing requirements for manufacturing operations.

 

 

 

WORK CELL SPECIFICATIONS

2

0

0

Material handling specifications

Develop and write material handling specifications for the assigned work cell.

 

 

 

WORK CELL ASSEMBLY

2

16

0

Maintenance and assembly

Install, adjust, troubleshoot, repair, or replace industrial robots, end-of-arm tooling, and smart actuators.

 

 

 

 

Interconnect robots and other equipment.

 

 

 

WORK CELL PROGRAMMING

2

10

0

Host computer programming

Program a host computer that controls the operation of several pieces of equipment.

 

 

 

 

Program a host computer to control several "lower-level" computers that control portions of the automated system.

 

 

 

WORK CELL DEBUGGING/ TROUBLESHOOTING

2

6

0

Field testing

Perform field testing of the work cell, and

check to assure that its performance is in

accordance with the specifications developed.

 

 

 

Adjustments

Adjust machine for accuracy and repeatability.

 

 

 

Troubleshooting

Use manuals and/or troubleshooting charts to aid in fault isolation/repair.

 

 

 

 

Disassemble, repair, test, and return to service robots that have failed.

 

 

 

PROTOTYPE OR DEMONSTRATION WORK CELL OPERATION  

0

4

0

Troubleshooting

Set up, operate, troubleshoot, maintain, and

repair the selected automated system.

 

 

 

System setup

Set up robot to either remove parts from transfer line and palletize them, or to depalletize parts and place them on a transfer line.

 

 

 

 

Set up, program, and (when necessary) troubleshoot a system comprised of a minimum of two transfer lines, one robot, and at least one machining center.

 

 

 

 

Coordinate the operation of several pieces of automatic equipment.

 

 

 

 

Start up and shut down an automated production system.

 

 

 

 

Suggested Resources

 

Books

 

Ayres, R. U. (1984). Robotics: Applications and social implications. Harvard Square, MA: Ballinger.

Book, W. J. (Ed.). (1982). Robotics research and advanced applications. {Paper presented at the Winter Annual Meeting of ASME, Phoenix, AZ}. City, State: Publisher.

Grover, M. P. (1987). Automation, production systems and computer integrated manufacturing. Englewood Cliffs, NJ: Prentice Hall.

Hartley, J. (1983). Robots at work: A practical guide for engineers and managers. New York: Elsevier.

Kafrissen, E., & Stephens, M. (1984). Industrial robots and robotics. Englewood Cliffs, NJ: Prentice Hall.

Knight, C. (1983). Robotics, past, present and future. New York: Morrow.

Krouse, J. K. (Ed.). (1982). Computer-aided design and computer-aided manufacturing: The CAD-CAM revolution. New York: Dekker.

Madtaba, S. (1983). The AL robot and programming language. Reston, VA: Reston.

Metos, T. H. (1980). Robots a to z. New York: Messner.

Robots in industry. New York: International Publications.

Silverstein, A., & Silverstein, V. B. (1983). The robots are here. Englewood Cliffs, NJ: Prentice Hall.

Society of Manufacturing Engineers Staff. (1982). Flexible manufacturing systems (Vol. 1). New York: Elsevier.

Society of Manufacturing Engineers Staff. (1983). Flexible manufacturing systems (Vol. 2). New York: Elsevier.