Standard |
Continues studying flexible manufacturing systems. Students will employ planning documentation skills developed in AMF 207 to install an automated system, produce a first run product, and operate the system. Topics include: system installation to produce a first run product and automated system operation.
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Competency Areas |
Hours
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System Installation to Produce a First Run Product |
Class |
2 |
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Automated System Operation |
D. Lab |
4 |
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P. Lab/O.B.I. |
0 |
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Credit |
4 |
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Prerequisite: |
AMF 207 |
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Corequisite: |
AMF 209 |
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Course Guide |
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Competency |
After completing this
section, the student will: |
Hours |
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Class |
D.Lab |
P.Lab/ O.B.I. |
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SYSTEM INSTALLATION TO
PRODUCE A FIRST RUN PRODUCT |
10 |
20 |
0 |
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Automated systems installation |
Install robots. |
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Install work cell. |
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Evaluate initial start-up of robotic system. |
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Evaluate initial start-up of work cell. |
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Evaluate initial start-up of work cell. |
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Evaluate initial start-up of automated system. |
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Start up and debug robot system. |
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Measure robot performance for distance, positioning, accuracy, and repeatability. |
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Analyze operating difficulties of robots and adjust to specifications. |
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Adjust equipment for accuracy and repeatability. |
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Install and adjust end of arm tools (end effectors). |
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Install and adjust actuators (open/closed loop). |
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Verify system interlock operation. |
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Sensors installation and troubleshooting |
Install and adjust tactile sensors. |
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Troubleshoot and repair tactile sensors. |
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Install and adjust video sensors. |
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Troubleshoot and repair video sensors. |
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Install and adjust fiber-optic components. |
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Troubleshoot and repair fiber-optic systems. |
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Set up machine vision system. |
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Install and adjust magnetic sensors. |
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Troubleshoot and repair magnetic sensors. |
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Install and adjust thermal sensors. |
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Troubleshoot and repair thermal sensors. |
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Install and adjust sonic sensors. |
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Troubleshoot and repair sonic sensors. |
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Install and adjust pressure sensors. |
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Troubleshoot and repair pressure sensors. |
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Install and adjust microwave sensors. |
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Automated systems maintenance and repair |
Troubleshoot and repair microwave sensors. |
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Run routine diagnostic tests. |
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Troubleshoot end effectors. |
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Troubleshoot vision system. |
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Verify pressure control system operation. |
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Troubleshoot pressure or vacuum switch operation. |
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Verify drive mechanism. |
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Troubleshoot timing of automated (CAM) system. |
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Service bearings. |
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Adjust clutch/brake system. |
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Adjust linkage. |
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Apply requirements of service bulletins.Troubleshoot overload protection device operation. |
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Aid fault isolation using manuals and troubleshooting charts. |
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AUTOMATED SYSTEM OPERATION |
10 |
20 |
0 |
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Assist supervisor in implementing plan for initial set-up installation and maintenance of automated system. |
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Determine resources needed to continue production. |
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Arrange for acquisition of equipment and materials. |
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Coordinate with other workers to complete tasks. |
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Co-develop and implement quality control and inspection standards and procedures. |
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Conduct quality tests on process and product. |
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Calibrate test and measurement equipment. |
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Participate in work teams. |
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Apply statistical inprocess quality control (SPC). |
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Install robot controller. |
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Install programmable controller and its input/output devices. |
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Install communication links. |
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Optimize existing system performance. |
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Field test robot to assure conformance to specifications. |
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Define axis control and feedback specifications. |
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Specify robot coordinate system. |
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Define human interface with automated system. |
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Interconnect robots and appropriate peripheral equipment. |
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Analyze and select sensing requirements for manufacturing requirements. |
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Set up robot to pick and place. |
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Design system for counting regularly shaped objects. |
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Design system for counting irregularly shaped objects. |
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Coordinate operation of several pieces of automatic equipment. |
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Adjust automated systems for accuracy and repeatability. |
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Start up and shut down automated production system. |
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Follow manufacturer's troubleshooting procedures for an automated system. |
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Develop written programs. |
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Enter executive software into control unit. |
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Load programs into robot. |
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Test programs. |
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Operate teach mode. |
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Interpret error messages. |
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Program stepper motors. |
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Program programmable logic controllers for specific sequence of events in performing application. |
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Draw logic diagrams (flow charts). |
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Program, test program, and edit program using teaching pendant. |
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Perform zeroing of encoders. |
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Aid fault repair using manuals and troubleshooting charts. |
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Disassemble, repair, test, and return service robots which have failed. |
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Troubleshoot and repair automated systems. |
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Maintain automated systems. |
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Suggested Resources |
Specific machine programming and operating manuals.