Standard |
IDS 241: Maintenance for
Reliability
Applies advanced instrumentation in conjunction with
principles of mechanical physics, vibration and particulate analysis, thermography, and advanced reliability concepts relative to
precision/predictive maintenance of industrial equipment.
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Competency
Areas |
Hours |
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Concepts
of Reliability Centered
Maintenance |
Class |
4 | |
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Precision maintenance |
D. Lab |
6 | |
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Predictive maintenance |
P. Lab/O.B.I. |
0 | |
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Reliability Data
Analysis |
Credit |
7 | |
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Preventive Maintenance (PM) |
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Prerequisite/Corequisite: |
IDS 221, IFC-101, IFC-102 | ||
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Course
Guide |
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Competency |
After completing this
section, the student will: |
Hours | ||
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Class |
D.Lab |
P.Lab/ O.B.I. | ||
Concepts of Reliability Centered Maintenance |
12 |
0 |
0 | |
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List the
primary tenets of reliability centered
maintenance |
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State the economic importance for
implementing reliability centered maintenance |
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Precision
maintenance |
Describe the concept of
precision maintenance |
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List the main principles of precision
maintenance |
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Predictive maintenance |
Describe the concept of
predictive maintenance |
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List the main principles of predictive
maintenance |
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Preventive
maintenance |
Describe the
concept of preventive maintenance |
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List the main principles of preventive
maintenance |
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List the types of equipment parameters that can be
beneficially monitored. |
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Discuss the criteria governing periodic sampling and
continual monitoring. |
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Precision Maintenance |
10 |
18 |
0 | |
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Explain critical factors in machine
setup. |
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Demonstrate ability to
properly level a machine |
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Explain techniques to avoid
pipe stress. |
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Describe key elements in proper machine
mounting. |
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Demonstrate proper torquing procedures and techniques. |
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Bearings: selection, precision
installation, and clearances
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Describe the importance for
proper bearing clearances. |
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List the factors that
influence proper bearing clearances
. |
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Demonstrate the ability to select the correct bearing
from manufacturers’ charts. |
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Precision alignment
procedures |
List types of alignment
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Describe leveling
techniques. |
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Describe methods of aligning parallel
shafts |
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List methods of end-to-end
shaft-to-shaft alignment |
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Demonstrate rim-face method |
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Demonstrate reverse dial
method |
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Demonstrate laser method |
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Predictive Maintenance |
6 |
12 |
0 | |
Oil contaminant
analysis |
List the
major types of contaminants that lead to early machine failure.
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State the methods for measuring the
contaminants. |
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Describe types of failures that can
be avoided by monitoring contaminants. |
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Thermal monitoring
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List
devices useful in monitoring machine temperatures.
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List types of problems that can be
detected by thermal monitoring. |
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Electrical
current monitoring |
Describe
the concept and reasons for monitoring. |
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List types of problems that can be
detected by electrical current monitoring. |
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Vibration
analysis |
State the difference between
waveform and spectral analysis |
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Describe the failure modes
that can be predicted by vibration analysis. |
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Demonstrate the practical ability to recognize and
characterize various failure signatures. |
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Demonstrate knowledge of proper
corrective actions for various vibration modes |
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Data collection
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List
methods of collecting condition-based equipment
data. |
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State the differences and explain
the applications of on-line and sampled data. |
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Reliability
Data Analysis |
6 |
14 |
0 | |
Software
analysis tools |
Discuss
the applications and needs for software analysis.
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