Standard

 

£State Standard

RInstitutionally Developed

College:  DeKalb Technical College/ North Georgia Technical College

 

MCT 101 – Motorcycle Engines and Drive Trains

 

Course Description

This course covers 2-cycle and 4-cycle engines; their transmissions and final drive systems. It also provides an overview of the exhaust and lubrication systems. Upon successful completion of this course the student will have disassembled, inspected, reassembled and operationally tested motorcycle engines and drive trains.


 

Competency Areas

Hours

The Four-Stroke Engine

Class

5

The Two-Stroke Engine

D. Lab

2

Motorcycle Drive Train

P. Lab/O.B.I.

3

 

Credit

7


 

Prerequisite:

MCT 100, MCT 110, MCT 112

Corequisite:

None

 

Course Guide

 

Competency

After completing this section, the student will be able to:

Hours

Class

D.Lab

P.Lab/

O.B.I.


Four-Stroke Engines

20

10

10

 

List a four stroke engine’s major parts and their functions.

 

 

 

 

Identify the components of a four-stroke engine.

 

 

 

 

Explain four-stroke engine operation and how each stroke effects engine power.

 

 

 

 

Describe the construction and design of the four-stroke engine.

 

 

 

 

Identify and explain the different classifications of four-stroke engines.

 

 

 

 

Perform and interpret compression, leak-down, and oil pressure test.

 

 

 

 

Locate and identify oil leaks

 

 

 

 

Disassemble, inspect & measure engine components.

 

 

 

 

Recondition cylinder heads.

 

 

 

 

Recondition cylinder bores.

 

 

 

 

Replace crankshaft bearings

 

 

 

 

Describe proper engine break in procedures.

 

 

 

Two-Stroke Engines

15

5

10

 

List a four stroke engine’s major parts and their functions.

 

 

 

 

Identify the components of a two-stroke engine.

 

 

 

 

Explain two-stroke engine operation.

 

 

 

 

Explain how a two-stroke engine crankcase is sealed.

 

 

 

 

Demonstrate reed and rotary valve operating principles.

 

 

 

 

Describe the construction and design aspects of the two-stroke engine.

 

 

 

 

Perform and interpret compression and vacuum/pressure test.

 

 

 

Motorcycle Drive Train

15

5

10

 

List the major parts of a primary drive; transmission, and final drive assembly and explain their functions.

 

 

 

 

List the different types of primary drives and clutches.

 

 

 

 

 

Explain the operating principles of a primary drive; transmission, and final drive assembly.

 

 

 

 

Describe the operation of and list the parts of chain, belt, and shaft final drives.

 

 

 

 

Inspect and repair transmission gears and bearings.

 

 

 

 

Inspect and repair transmission shift mechanism.

 

 

 

 

Inspect and repair primary drive components.

 

 

 

 

Inspect and repair clutch components.

 

 

 

 

Suggested Resources

 

Motorcycles, Fundamentals, Service and Repair. Goodheart-Wilcox ISBN 1-56637-479-0

Johns, Edmundson and Sharff (1999).

Workbook for Motorcycles, Fundamentals, Service and Repair. Goodheart-Wilcox ISBN 1-56637-480-4

John Hart (1999).

 

CourseSG.081105.Dot

Posted: 08/07/06