Standard

Posted: 03/17/08

R State Standard         £ Institutionally Developed          College: N/A

OPD 107 Optical Laboratory Techniques II

Course Description

This course continues students' study of lens fabrication. Emphasis is placed on using specialized lens materials and multifocal surfacing and finishing techniques. Topics include: specialized lens fabrication; multifocal lenses; inspection of multifocal lenses; optical calculations; frame repairs; and final inspection and optical equipment maintenance.

 

Competency Areas

Hours

Specialized Lens Fabrication

Class

4

Multifocal Lenses

D. Lab

2

Inspection of Multifocal Lenses

P. Lab/O.B.I.

9

Optical Calculations

Credit

8

Frame Repairs

 

 

Final Inspection and Optical Equipment Maintenance

 

 

 

Prerequisite:

OPD 106

Corequisite:

 

 

Course Guide

 

Competency

After completing this section, the student will be able to:

Hours

Class

D.Lab

P.Lab/

O.B.I.

SPECIALIZED LENS FABRICATION

5

1

6

Multifocal

Name the various types and styles of segs available in multifocal lenses.

 

 

 

Laminated lenses

Discuss the special techniques used to fabricate various types of laminated lenses (polarized and corlon).

 

 

 

Photochromic

Discuss the special techniques used to fabricate photochromic lenses.

 

 

 

High-index lenses

Discuss the advantages and disadvantages of high-index glass lenses when compared to other lens materials.

 

 

 

Plastic lenses

Discuss the advantages and disadvantages of high-index plastic lenses when compared to other lens materials.

 

 

 

Polycarbonate lenses

Discuss the special care required in working polycarbonate lenses.

 

 

 

Progressive lenses

Discuss the special techniques used to fabricate progressive lenses.

 

 

 

MULTIFOCAL LENSES

10

2

10

Multifocal

Use the centration process to establish reference points for the seg, major reference point, and the 180 degree line.

 

 

 

Seg height

Calculate the seg height of a multifocal lens.

 

 

 

Seg inset

Calculate the seg inset of a multifocal lens.

 

 

 

Total inset

Calculate the total inset of a multifocal lens.

 

 

 

Positioning flat tops

Mark a multifocal flat top lens to indicate major reference point and seg center.

 

 

 

Positioning curve tops

Mark a multifocal curve top lens to indicate major reference point and seg center.

 

 

 

Positioning round segs

Mark a multifocal round seg lens to indicate major reference point and seg center.

 

 

 

Positioning executive style lens

Mark a multifocal executive lens to indicate major reference point and seg center.

 

 

 

Positioning blended lens

Mark a multifocal blended lens to indicate major reference point and seg center.

 

 

 

Positioning progressive-addition lens

Mark a progressive-addition lens (PAL) to indicate major reference point and seg center.

 

 

 

INSPECTION OF MULTIFOCAL LENSES         

5

1

10

Surface quality

Demonstrate the procedure used to verify quality of the front and back surfaces of a multifocal lens.

 

 

 

Internal characteristics

Demonstrate the procedure used to verify the quality of the internal characteristics of a multifocal lens.

 

 

 

Waviness

Demonstrate the procedure for detecting waviness in lenses.

 

 

 

Power verification

Use a lensmeter to verify the power of each section of a multifocal lens.

 

 

 

OPTICAL CALCULATIONS       

5

1

14

PD

Define interpupillary distance.

 

 

 

 

Explain the change in interpupillary distance when comparing PD distant to PD near.

 

 

 

 

Contrast PD binocular with PD monocular.

 

 

 

C, center datum

Define the C dimension as it applies to lens fabrication.

 

 

 

Caliper, vernier

Use a vernier caliper to measure width of lens.

 

 

 

Center

Define optical center as it applies to a lens.

 

 

 

 

Contrast the geometrical center of a lens with the mechanical center of a lens.

 

 

 

Fitting cross

Describe the purpose and dimensional range of the fitting cross when applied to a lens.

 

 

 

DBC, DBL

Explain the method(s) used to determine DBC and DBL.

 

 

 

Effective diameter

Explain the procedure used to determine the effective diameter of a lens.

 

 

 

D, lens diopter

Define diopter as applied to lens calculation.

 

 

 

Prism diopter

Define the term prism diopter as applied to lens calculations.

 

 

 

Seg drop

Define vertical decentration or seg drop as applied to lens fabrication.

 

 

 

Eye size

Contrast the eye size dimension as used in the boxing and datum systems.

 

 

 

Seg height

Define seg height as applied to optical lens calculations.

 

 

 

Seg inset

Explain the method used to determine seg inset.

 

 

 

Total inset

Define total inset as applied to positioning of the seg.

 

 

 

Datum line

Mark the datum line on a lens.

 

 

 

Mounting line

Define mounting line as it applies to a lens and metal frames.

 

 

 

MBS

Define MBS as it applies to lens fabrication.

 

 

 

OD/OS/OU

Explain the difference in OD, OS, and OU notation when applied to optical calculations.

 

 

 

Plano

Define the term plano as it applies to optical calculations.

 

 

 

HIGH-INDEX LENSES

5

1

10

Refractive indexes

State the refractive indexes of common high-index lenses.

 

 

 

Fabrication techniques

Contrast edging method used on high-index lenses with those used on crown glass lenses.

 

 

 

Temperature shock

Discuss methods of avoiding temperature shock when working high-index lenses.

 

 

 

Notching and drilling

Explain why notching and drilling is avoided in working high-index lenses.

 

 

 

FRAME REPAIRS

5

7

20

Major/minor repairs

Contrast major and minor frame repairs.

 

 

 

Hinges

Describe common failures of frame hinges.

 

 

 

 

Remove and replace a hinge on a metal frame.

 

 

 

 

Remove and replace a hinge on a zyl frame.

 

 

 

Loose hinge screws

Describe the methods used to tighten hinges which have threaded hinge pins.

 

 

 

 

Describe techniques used to loosen stubborn hinge screws.

 

 

 

 

Remove broken or stuck hinge screws from a frame.

 

 

 

 

Use a tap to restore barrel threads of a frame hinge.

 

 

 

Cable temples

Describe the method of shortening cable temples.

 

 

 

 

Shorten a cable temple for an eyewear frame.

 

 

 

Plastic frames

Contrast the advantages of different types of glues used to repair plastic frames.

 

 

 

Nose pads

Describe the procedure used to replace plastic nose pads.

 

 

 

 

Replace plastic nose pads on an eyewear frame.

 

 

 

 

Describe the use of metal studs to attach nose pads to frames.

 

 

 

 

Describe the types and sizes of nose pads used on frames.

 

 

 

 

Replace nose pads on a frame with a metal stud system.

 

 

 

 

Loose lens

 

 

 

 

Describe the loose lens condition.

 

 

 

 

Correct a loose lens condition.

 

 

 

 

Describe the loose lens condition in which a portion of the lens bevel is visible.

 

 

 

 

Correct a condition where the lens bevel is partly out of the frame rim.

 

 

 

 

Correct a loose lens condition using the tape or lens washer method.

 

 

 

Buffing

Describe the techniques used to buff frames.

 

 

 

 

Restore the finish to a metal frame using the buffing method.

 

 

 

 

Restore the finish to a plastic frame using the buffing method.

 

 

 

Soldering

Describe the soldering methods used to repair frames.

Repair a frame using solder.

 

 

 

Discoloration

Discuss methods available to restore discolored frames to their original color.

 

 

 

FINAL INSPECTION AND OPTICAL EQUIPMENT MAINTENANCE

5

7

20

Master schedule

Discuss the contents of a master schedule for maintaining optical equipment.

 

 

 

Lensmeter

Calibrate the power of a lensmeter.

 

 

 

 

Check the prism of a lensmeter.

 

 

 

 

Check the accuracy of the lensmeter marker system.

 

 

 

 

Check the accuracy of the centration devices.

 

 

 

Edgers

Calibrate an edger.

 

 

 

 

Service an edger in accordance with the manufacturer's service instructions.

 

 

 

Surface machine

Service a lens surface machine in accordance with the manufacturer's service instructions.

 

 

 

Finishing machine

Service a lens finishing machine in accordance with the manufacturer's service instructions.

 

 

 

 

Suggested Resources

 

Brooks, C. F. (1983). Essentials for Ophthalmic Lens Work. Stoneham, MA: Butterworth-Heinemann.

Brooks, C. F., & Borish, I. (1986). System for Ophthalmic Dispensing. Stoneham, MA: Butterworth-Heinemann.